排列三遗漏统计

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有关压缩机缺油导致润滑不足故障分析!
作者:admin 发布日期:2018/6/2 关注次数: 二维码分享

压缩机作为高速运转的复杂机器,要保证维持机器正常运转,基本的要求就是缩机曲轴、轴承、连杆、活塞等等部件要充分润滑。如果润滑不足,最常见的就是轴承面磨损,严重时可能会造成连杆弯曲、断裂事故。有关西安压缩机缺油导致的故障来做以下分析。

1、YINYAN

排列三遗漏统计 YASUOJISHIGAOSUYUNZHUANDEFUZAJIQI,BAOZHENGYASUOJIQUZHOU、ZHOUCHENG、LIANGAN、HUOSAIDENGYUNDONGJIANDECHONGFENRUNHUASHIWEICHIJIQIZHENGCHANGYUNZHUANDEJIBENYAOQIU。WEICI,YASUOJIYAOQIUDINGQIJIANCHARUNHUAYOUYOUWEIHEYANSE。YASUOJIQUEYOU、YOUJIAOHUABIANZHI、HUIYEXISHI、ZHILENGJICHONGSHUA、SHIYONGLIEZHIRUNHUAYOUDENGZAOCHENGYUNDONGJIANRUNHUABUZUDEQINGKUANGBIJIAOCHANGJIAN。RUNHUABUZUHUIYINQIZHOUCHENGMIANMOSUNHUOHUASHANG,YANZHONGSHIHUIZAOCHENGBAOZHOU、HUOSAIKAZAIQIGANGNEIYIJIYOUCIERYINQIDELIANGANWANQU、DUANLIESHIGU。

压缩机

2、QUEYOU

排列三遗漏统计 QUEYOUSHIHENRONGYIBIANBIEDEYASUOJIGUZHANGZHIYI,YASUOJIQUEYOUSHIQUZHOUXIANGZHONGYOULIANGHENSHAOSHENZHIMEIYOURUNHUAYOU。

YASUOJISHIYIGETESHUDEQIBENG,DALIANGZHILENGJIQITIZAIBEIPAICHUDETONGSHIYEJIADAIZOUYIXIAOBUFENRUNHUAYOU(CHENGWEIBENYOUHUOPAOYOU)。YASUOJIBENYOUSHIWUFABIMIANDE,ZHISHIBENYOUSUDUYOUSUOBUTONG。BANFENGHUOSAISHIYASUOJIPAIQIZHONGDAYUEYOU2-3%DERUNHUAYOU。WOXUANYASUOJIWEI0.5-1%。

DUIYUYITAIPAILIANGWEI100m3/hr,QUZHOUXIANGCHUYOULIANGWEI6SHENGDE6GANGYASUOJI,3%DEBENYOUYIWEIZHEDAYUE0.3-0.8SHENG/FENZHONGDEBENYOULIANG,HUOYASUOJIWUHUIYOUYUNZHUANSHIJIANWEISHIJIFENZHONG。 PAICHUYASUOJIDERUNHUAYOUBUHUILAI,YASUOJIJIUHUIQUEYOU。

YASUOJITONGCHANGHUIYOUYOULIANGZHONGFANGSHI:YIZHONGSHIYOUFENLIQIHUIYOU,LINGYIZHONGSHIHUIQIGUANHUIYOU。YOUFENLIQIANZHUANGZAIYASUOJIPAIQIGUANLUSHANG,YIBANNENGFENLICHU50-95%DEBENYOU,HUIYOUXIAOGUOHAO,SUDUKUAI,DADAJIANSHAOJINRUXITONGGUANLUDEYOULIANG,CONGERYOUXIAOYANZHANGLEWUHUIYOUYUNZHUANSHIJIAN。

GUANLUTEBIEZHANGDEZHILENGXITONG、MANYESHIZHIBINGXITONGYIJIWENDUHENDIDEDONGGANSHEBEIDENG,KAIJIHOUSHIJIFENZHONGSHENZHIJISHIFENZHONGBUHUIYOUHUOHUIYOULIANGFEICHANGSHAODEQINGKUANGBINGBUXIQI,SHEJIBUHAODEXITONGHUICHUXIANYASUOJIYOUYAGUODIERTINGJIDEWENTI。ZHEIZHONGZHILENGXITONGANZHUANGGAOXIAOYOUFENLIQINENGDADAYANZHANGYASUOJIWUHUIYOUYUNZHUANSHIJIAN,SHIYASUOJIANQUANDUGUOKAIJIHOUWUHUIYOUDEWEIJIJIEDUAN。

WEIBEIFENLICHULAIDERUNHUAYOUJIANGJINRUXITONG,SUIZHILENGJIZAIGUANNEILIUDONG,XINGCHENGYOUXUNHUAN。RUNHUAYOUJINRUZHENGFAQIHOU,YIFANGMIANYINWENDUDIRONGJIEDUXIAO,YIBUFENRUNHUAYOUCONGZHILENGJIZHONGFENLICHULAI;LINGYIFANGMIAN,WENDUDIZHANDUDA,FENLICHULAIDERUNHUAYOURONGYIFUZHEZAIGUANNEIBISHANG,LIUDONGBIJIAOKUNNAN。

ZHENGFAWENDUYUEDI,HUIYOUYUEKUNNAN。ZHEIJIUYAOQIUZHENGFAGUANLUSHEJIHEHUIQIGUANLUSHEJIHESHIGONGBIXUYOULIYUHUIYOU,CHANGJIANDEZUOFASHICAIYONGXIAJIANGSHIGUANLUSHEJI,BINGBAOZHENGJIAODADEQILIUSUDU。DUIYUWENDUTEBIEDIDEZHILENGXITONG,RU-85°CHE-150°CYIYONGDIWENXIANG,CHUXUANYONGGAOXIAOYOUFENLIQIWAI,TONGCHANGHAITIANJIATESHURONGJI,FANGZHIRUNHUAYOUDUMAOXIGUANHEPENGZHANGFA,BINGBANGZHUHUIYOU。

SHIJIYINGYONGZHONG,YOUYUZHENGFAQIHEHUIQIGUANLUSHEJIBUDANGYINQIDEHUIYOUWENTIBINGBUHANJIAN。DUIYUR22HER404AXITONGLAISHUO,MANYESHIZHENGFAQIDEHUIYOUFEICHANGKUNNAN,XITONGHUIYOUGUANLUSHEJIBIXUFEICHANGXIAOXIN。DUIYUZHEIYANGDEXITONG,SHIYONGGAOXIAOYOUFENKEYIDADAJIANXIAOJINRUXITONGGUANLUDEYOULIANG,YOUXIAOYANZHANGKAIJIHOUHUIQIGUANWUHUIYOUSHIJIAN。

DANGYASUOJIBIZHENGFAQIDEWEIZHIGAOSHI,CHUIZHIHUIQIGUANSHANGDEHUIYOUWANSHIBIXUDE。HUIYOUWANYAOJINKENENGJINCOU,YIJIANXIAOCUNYOU。HUIYOUWANZHIJIANDEJIANJUYAOHESHI,HUIYOUWANDESHULIANGBIJIAODUOSHI,YINGGAIBUCHONGYIXIERUNHUAYOU。

BIANFUHEXITONGDEHUIYOUGUANLUYEBIXUXIAOXIN。DANGFUHEJIANXIAOSHI,HUIQISUDUHUIJIANGDI,SUDUTAIDIBULIYUHUIYOU。WEILEBAOZHENGDIFUHEXIADEHUIYOU,CHUIZHIDEXIQIGUANKEYICAIYONGSHUANGLIGUAN。 YASUOJIPINFANQIDONGBULIYUHUIYOU。 CHUSHUANGSHIZHENGFAQIWENDUSHENGGAO,RUNHUAYOUZHANDUJIANXIAO,YIYULIUDONG。CHUSHUANGXUNHUANGUOHOU,ZHILENGJILIUSUDA,ZHILIUDERUNHUAYOUHUIJIZHONGFANHUIYASUOJI。

排列三遗漏统计 ZHILENGJIXIELOUJIAODUOSHIHUIQISUDUHUIJIANGDI,SUDUTAIDIHUIZAOCHENGRUNHUAYOUZHILIUZAIHUIQIGUANLU,BUNENGKUAISUFANHUIYASUOJI。

YOUYAANQUANHUZHUANGZHIZAIQUEYOUSHIHUIZIDONGTINGJI,BAOHUYASUOJIBUSHOUSUNHUAI。MEIYOUSHIYOUJINGHEYOUYAANQUANZHUANGZHIDEQUANFENGBIYASUOJI(BAOKUOZHUANZIHEWOXUANYASUOJI)YIJIFENGLENGYASUOJI,QUEYOUSHIMEIYOUMINGXIANZHENGZHUANG,YEBUHUITINGJI,YASUOJIHUIZAIBUZHIBUJUEZHONGMOSUNSUNHUAI。YASUOJIZAOYIN、ZHENDONGHUODIANLIUGUODA,KENENGYUQUEYOUYOUGUAN,DUIYASUOJIHEXITONGYUNXINGZHUANGKUANGDEZHUNQUEPANDUANJIUXIANDEFEICHANGZHONGYAO。

YASUOJIQUEYOUYINQIDEMOSUNYIBANBIJIAOJUNYUN。RUGUORUNHUAYOUHENSHAOHUOZHEMEIYOUYOU,ZHOUCHENGBIAOMIANJIUHUICHUXIANJULIEDEMOCA,WENDUHUIZAIJIMIAONEIXUNSUSHENGGAO。RUGUODIANJIDEGONGLVZUGOUDA,QUZHOUHUIJIXUZHUANDONG,QUZHOUHEZHOUCHENGBIAOMIANHUIBEIMOSUNHUOHUASHANG,FOUZEQUZHOUHUIBEIZHOUCHENGBAOSI,TINGZHIZHUANDONG。HUOSAIZAIQIGANGNEIDEWANGFUYUNDONGYESHIYIYANGDE,QUEYOUHUIDAOZHIMOSUNHUOHUASHANG,YANZHONGSHIHUOSAIHUIKAZAIQIGANGNEIBUNENGYUNDONG。

3、RUNHUABUZU

排列三遗漏统计 YIXIASANZHONGYUANYINYEKEYIZAOCHENGRUNHUABUZU:

1、RUNHUAYOUWUFADAODAZHOUCHENGBIAOMIAN;

排列三遗漏统计 2、RUNHUAYOUSUIYIDAODAZHOUCHENGBIAOMIAN,DANSHIZHANDUTAIXIAO,BUNENGXINGCHENGZUGOUHOUDUDEYOUMO;

3、RUNHUAYOUSUIYIDAODAZHOUCHENGBIAOMIAN,DANSHIYOUYUGUOREERFENJIEDIAOLE,BUNENGQIDAORUNHUAZUOYONG。

XIYOUWANGHUOGONGYOUGUANLUDUSAI、YOUBENGGUZHANGDENGJUNHUIYINGXIANGRUNHUAYOUDESHUSONG,RUNHUAYOUWUFADAODAYUANLIYOUBENGDEMOCAMIAN。XIYOUWANGHEYOUBENGZHENGCHANG,DANZHOUCHENGMOSUN、JIANXIGUODADENGZAOCHENGLOUYOUHEYOUYAGUODI,HUISHIYUANLIYOUBENGDEMOCAMIANDEBUDAORUNHUAYOU,ZAOCHENGMOSUNHEHUASHANG。

HUIYESHICHANGJIANDEXITONGWENTI,HUIYEDEYIDAWEIHAIZAIYUXISHIRUNHUAYOU。BEIXISHIDERUNHUAYOUDAODAMOCAMIANHOU,ZHANDUDI,BUNENGXINGCHENGZUGOUHOUDUDEBAOHUYOUMO,JIUERJIUZHIHUIZAOCHENGMOSUN。HUIYELIANGBIJIAODASHI,RUNHUAYOUHUIHENXI,BUDANBUNENGQIDAORUNHUAZUOYONG,ERQIEHAIHUIRONGJIECHONGSHUAYUANYOUYOUMO,YINQIZHILENGJICHONGSHUA。

YOUYUZHONGZHONGYUANYIN(BAOKUOYASUOJIQIDONGJIEDUAN)MEIYOUDEDAORUNHUAYOUDEMOCAMIANWENDUHUIXUNSUPANSHENG,CHAOGUO175°CHOURUNHUAYOUJIUKAISHIFENJIE。“RUNHUABUZU-MOCA-BIAOMIANGAOWEN-YOUFENJIE”SHIYIGEDIANXINGDEEXINGXUNHUAN,XUDUOEXINGSHIGUBAOKUOLIANGANBAOZHOU、HUOSAIKAGANGDOUYUZHEIGEEXINGXUNHUANYOUGUAN。

4、JIELUNYUJIANYI

结论与建议:

1、QUEYOUDEGENBENYUANYINBUZAIYUYASUOJIBENYOUDUOSHAOHEKUAIMAN,ERSHIXITONGHUIYOUBUHAO。

2、ANZHUANGYOUFENLIQIKEYIKUAISUHUIYOU,YANZHANGYASUOJIWUHUIYOUYUNZHUANSHIJIAN。

排列三遗漏统计 3、ZHENGFAQIHEHUIQIGUANLUDESHEJIBIXUKAOLVDAOHUIYOU。

4、YEHEZHILENGJIQIANYIHUIXISHIRUNHUAYOU,BULIYUYOUMODEXINGCHENG,ZHUYIXITONGHUIYE。

5、YOUBENGGUZHANGHEYOULUDUSAIHUIYINGXIANGGONGYOULIANGHEYOUYA,DAOZHIMOCAMIANQUEYOU,ZHUYIYOULUXITONGJIANCE。

西安压缩机

缺油的根源在于系统,只更换压缩机或某些配件不能从根本上解决缺油问题 。以上就是西安劲力压缩机有限责任公司有关西安压缩机缺油导致润滑不足故障分析!

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